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Digital Twin

A 3D view of the line and its equipment, matched to data from the floor. Capacity can be reviewed before a shift or speed change, and machines due for service can be flagged. The view can connect to the production system already in use.

Scope

Deliverables

  • Line mapping

    The line, stations, and machines as a 3D view that can be rotated.

  • Live state

    Running, stopped, and alarm states on screen follow data from the floor.

  • Capacity estimate

    Before a shift or a speed changes, the software can show a capacity estimate.

  • Maintenance prompts

    From the current state of a machine, flag the ones that need service.

Applications

The line and the warehouse

The line

Stations and machines as a view that can be rotated. Running, stopped, and maintenance status follow data from the floor.

The warehouse

Zones, racks, and aisles stay separate. A location past a set limit can be marked.

Estimate before a change

Before a shift or a speed changes, the software can show a capacity estimate.

Connect an existing system

The state on screen can connect to the production system already in use, so a second record is not required.

Process

From the site layout to a 3D view

  1. Confirm the layout

    Describe how the line or warehouse is arranged, and which states should appear.

  2. Build the 3D view

    Zones, equipment, and aisles are drawn to match the floor.

  3. Connect status data

    Running, stopped, maintenance, or a location in use follows data from the floor.

  4. Decide after review

    Review the view before changing a shift or a speed, or before locating a row past the set limit.

Next to this

When a figure passes a set limit, data analytics can mark it on this view and notify the people named for that alert.

Data Analytics

CONTACT

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